Integrated
Report 2022

Implementation of the ‘circular economy’ idea

  • GRI 301-2

The Capital Group has implemented actions that comply with the concept of circular economy, in which products should remain in turnover as long as possible. Each of the operating segments has determined a specific goal to increase the share of recycled materials in products.

Increase of the share of aluminium scrap in profiles extruded from soft-alloy billets manufactured in Kęty.

Growth of the share of the manufactured packaging films and laminates fit for recycling.

Increase in the number of Aluprof-systems-constructed buildings with environmentally-friendly certificates.

Grupa KĘTY S.A. recycles aluminium scrap generated by its production plants as well as scrap purchased from the market. The scrap is a component of materials for the production of aluminium billets, which are further used in extruding profiles. The plant selectively collects the particular grades of scrap and, as a result, it does not apply in the remelting process any fluxing agents that are harmful to the environment. The process is subject to strict requirements regarding the quality of the purchased scrap. As a result, there is no contaminated aluminium in the remelting process and no hazardous substances which could pose a risk to the environment are emitted to air. By recovering aluminium, the plant saves a lot of the energy needed to produce primary aluminium from bauxite ores, as the smelting process is highly energy-consuming.

The ASS and FPS do not carry out directly the processes of waste recovery or recycling. As regards those segments, very important is the offering of products on the markets with a very high share of recycled or recyclable materials.

The ambition of the ASS is to supply reliable architectural solutions and co-creation of sustainable supply chain for the construction industry, which is related to the higher share of the Segment products in environmentallycertified investment projects. The list of certified buildings made with Aluprof solutions has been constantly growing. In 2022, 41 prestigious projects were added to it. The construction industry of which the ASS is a part, has perceived the systematic growth in the investors’ awareness, resulting in the development of buildings in a sustainable manner, based on environmentally- and human-friendly materials. Aluprof products based on highquality profiles with high recycled-materials content manufactured at Grupa KĘTY S.A. perfectly fit the circular economy concept. They possess a series of features which enable their application in even the most requiring construction products. Apart from fulfilling the thermal, acoustic, strength and durability requirements, as well as weather resistance, Aluprof window-and-door and façade systems possess Environmental Product Declarations (EPD), and additional Cradle-to-Cradle environmental certificates, thanks to which they are fit for ‘green’ certified buildings, such as BREEAM, LEED or DGNB.

The FPS, as the leader in flexible packaging in Poland and an important supplier in Europe, develops the production of plastic packaging fit for recycling. It is packaging based on paper or refined paper, or on plastics with homogeneous and thinner structure. The structure of laminates and smaller printed areas compared with the current standards, make them easier to recycle. As regards plastic packaging, the Segment concentrates on higher sales levels of BOPP films, laminates based on polypropylene and polyethylene films, and polyolefines-based laminates. In 2022 the share of manufactured recyclable films and laminates significantly increased in reference to the total packaging production.

The use of scrap materials in the process of casting soft-alloy billets grew by 3.5%, compared with the values of 2021, reaching 70.5%. The number of Aluprof-systems-built buildings included in 2022 in the certified buildings databases in Poland and abroad reached 41, which represents a 17.14% increase compared with 2021. The share of packaging films and laminates fit for recycling calculated by the number of m2 grew by 1.7% compared with 2021, reaching the level of 89.9%.

Capital Group Unit 2021 2022 Change y/y
Companies located in Poland
Share of POST-consumer aluminium scrap in soft-alloy billets production % 4.4 3.7 -16.36%
Share of PRE-consumer aluminium scrap in soft-alloy billets production % 60.3 63.1 4.63%
Share of ‘home’ aluminium scrap in soft-alloy billets production % 3.4 3.7 9.82%
Total share of aluminium scrap in soft-alloy billets production % 68.1 70.5 3.53%
Number of Aluprof-systems-built buildings included in the certified buildings databases in
the respective year
pcs 35 41 17.14%
Percentage share of recyclable films and laminates in m2 % 88.4 89.9 1.70%
Grupa KĘTY S.A. Unit 2021 2022 Change y/y
Share of POST-consumer aluminium scrap in soft-alloy billets production % 4.4 3.7 -16.36%
Share of PRE-consumer aluminium scrap in soft-alloy billets production % 60.3 63.1 4.63%
Share of ‘home’ aluminium scrap in soft-alloy billets production % 3.4 3.7 9.82%
Total share of aluminium scrap in soft-alloy billets production % 68.1 70.5 3.53%