Integrated
Report 2022

Materials consumption

  • GRI 301-1

The companies of the Capital Group of Grupa KĘTY S.A. have been reasonably using raw materials raw materials needed for production, striving to achieve optimal and effective solutions ensuring respect for natural resources. Most of the materials are purchased in Poland and the EU countries. Materials suppliers are subject to regular assessment, based on the assumed methods, which promotes partners following the sustainability idea. Below reported are the consumption values of materials used in the processes carried out by the Group companies.

As regards our products, we apply a product life cycle approach, focusing on the search for new ecological applications. In that area, we conduct our own research and collaborate with scientific centres. The control of raw materials consumption takes place in accordance with the ISO 9001 and ISO 14001 standard requirements.

Due to the specific nature of the Group production segments, the list of materials consumed is highly diverse. The raw materials used by the EPS include aluminium, alloy components, and aluminium scrap. From them, the Segment manufactures billets, which are the input material for the profiles extrusion process. The remelting process uses aluminium scrap originating at the Group companies and purchased from the market. The materials supplied to the plant are checked for contaminants. Owing to limited capacity of the in-house foundry, billets are also imported. The basic raw materials used by the ASS include: aluminium, steel, zinc alloy, chemical agents for the treatment of aluminium, glass, separators, plastic pellets and powder coatings. These materials are used by the ASS plants to manufacture window-and-door systems, façade systems, roller shutter profiles and boxes, rollershutters, gates and accessories for PVC, wood and aluminium joinery.

The materials used by the FPS include: granulated plastic (PP, PE, PA, EVOH, etc.), aluminium foils, paper, plastic films (OPP, PET, PE, PA, etc.), paints, lacquers, adhesives and solvents. These materials are used to manufacture multi-layer plastic films, including high-barrier films, single- and multi-layer flexible laminates, including printed or coated ones. Prior to their purchase raw materials are verified for compliance with the requirements of the Food Law.

Compared to 2021, Grupa KĘTY S.A. has reduced primary aluminium consumption by 19%, and aluminium scrap by 12%. Similarly, at the ASS and the FPS materials consumption dropped as a result of manufacturing processes optimisation and production size reduction. The objective for the companies of Capital Group of Grupa KĘTY S.A. is to further minimise the consumption of materials per ton of product sold, and increase the share of recycled materials in products. An additional goal for FPS is to optimise the graphic art of packaging, so as to reduce the consumption of paints and lacquers.

Materials consumption in 2021, 2022, by type and weight

Capital Group Unit 2021 2022 Change y/y
Aluminium Mg 21,558 17,475 -18.94%
Aluminium scrap Mg 35,910 31,606 -11.99%
External aluminium billets of which: Mg 79,908 71,994 -9.90%
Companies located in Poland  Mg  75,401  68,386  -9.30% 
Other locations  Mg  4,507  3,608  -19.95% 
Paints, lacquers, adhesives Mg 7,527 7,012 -6.84%
Aluminium foil Mg 3,823 3,943 3.13%
PP, PET, and PVC film Mg 4,005 4,635 15.74%
Plastic granulates Mg 74,841 77,185 3.13%
Paper Mg 10,458 10,764 2.93%
Other external aluminium semi-products, of which: Mg 25,417 33,230 30.74%
Companies located in Poland  Mg  23,618  31,571  33.68% 
Other locations  Mg  1,800  1,659  -7.81% 
Powder coatings Mg 1,498 1,390 -7.19%
Plastic granulates Mg 1,435 871 -39.33%
Chemical substances Mg 2,958 2,797 -5.46%
Glass Mg 1,286 751 -41.61%
Steel Mg 5,477 988 -81.96%
Separators Mg 2,334 2,522 8.06%
Grupa KĘTY S.A. Unit 2021 2022 Change y/y
Aluminium Mg 21,558 17,475 -18.94%
Alloy components Mg 630 644 2.11%
Master alloys Mg 1,362 1,078 -20.86%
Aluminium scrap Mg 35,910 31,606 -11.99%
Imported billets Mg 75,401 68,386 -9.30%